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  1. Abstract

    Access to synchrotron X-ray facilities has become an important aspect for many disciplines in experimental Earth science. This is especially important for studies that rely on probing samples in situ under natural conditions different from the ones found at the surface of the Earth. The non-ambient condition Earth science program at the Advanced Light Source (ALS), Lawrence Berkeley National Laboratory, offers a variety of tools utilizing the infra-red and hard X-ray spectrum that allow Earth scientists to probe Earth and environmental materials at variable conditions of pressure, stress, temperature, atmospheric composition, and humidity. These facilities are important tools for the user community in that they offer not only considerable capacity (non-ambient condition diffraction) but also complementary (IR spectroscopy, microtomography), and in some cases unique (Laue microdiffraction) instruments. The availability of the ALS’ in situ probes to the Earth science community grows especially critical during the ongoing dark time of the Advanced Photon Source in Chicago, which massively reduces available in situ synchrotron user time in North America.

     
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  2. Previously, synchrotron X-ray Laue microdiffraction has been used to measure the magnitudes of residual strain in materials. Recently the method was advanced to determine the orientation of the strain ellipsoid and applied to naturally deformed quartzites; however, the deformation history of these quartzites is ambiguous due to their natural origin. In this study, synchrotron X-ray Laue microdiffraction (µXRD) is used to measure the residual strain for the first time in a sample with known stress history, rolled titanium. A deviatoric strain tensor is calculated from each Laue diffraction image collected with two µXRD scans of a rolled titanium sheet in different sample orientations. The principal strain axes are calculated using an eigen decomposition of the deviatoric strain tensors. The results show that the principal axis of compression is aligned with the normal direction of the titanium sheet, and the principal axis of extension is aligned with the rolling direction. Pole figures are used to represent the 3D distribution of residual strain axes. 
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  3. Abstract

    Single‐crystal architectures in glass, formed by a solid‐solid transformation via laser heating, are novel solids with a rotating lattice. To understand the process of lattice formation that proceeds via crystal growth, we have observed in situ Sb2S3crystal formation under X‐ray irradiation with simultaneous Laue micro X‐ray diffraction (μXRD) pattern collection. By translating the sample with respect to the beam, we form rotating lattice single (RLS) crystal lines with a consistently linear relationship between the rotation angle and distance from nucleation site. The lines begin with a seed crystal, followed by a transition region comprising of sub‐grain or very similarly oriented grains, followed by the presence of a rotating lattice single crystal of unrestricted length. The results demonstrate that the primary cause of lattice rotation within RLS crystals is the densification accompanying the glass → crystal transformation, rather than stresses produced from the difference in thermal expansion coefficient of the two phases or paraelectric → ferroelectric transition during cooling to ambient temperature.

     
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  4. Abstract

    The repair of damaged Ni‐based superalloy single‐crystal turbine blades has been a long‐standing challenge. Additive manufacturing by an electron beam is promising to this end, but there is a formidable obstacle: either the residual stress and γ/γ  ′ microstructure in the single‐crystalline fusion zone after e‐beam melting are unacceptable (e.g., prone to cracking), or, after solutionizing heat treatment, recrystallization occurs, bringing forth new grains that degrade the high‐temperature creep properties. Here, a post‐3D printing recovery protocol is designed that eliminates the driving force for recrystallization, namely, the stored energy associated with the high retained dislocation density, prior to standard solution treatment and aging. The post‐electron‐beam‐melting, pre‐solutionizing recovery via sub‐solvus annealing is rendered possible by the rafting (i.e., directional coarsening) of γ  ′ particles that facilitates dislocation rearrangement and annihilation. The rafted microstructure is removed in subsequent solution treatment, leaving behind a damage‐free and residual‐stress‐free single crystal with uniform γ  ′ precipitates indistinguishable from the rest of the turbine blade. This discovery offers a practical means to keep 3D‐printed single crystals from cracking due to unrelieved residual stress, or stress‐relieved but recrystallizing into a polycrystalline microstructure, paving the way for additive manufacturing to repair, restore, and reshape any superalloy single‐crystal product.

     
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